OEM

Kyoto Grain System Co., Ltd. processes agricultural products into raw materials according to customers' requests.
We have been responding to manufacturers' requests for something that is not available in the market in order to
differentiate their products from those of other companies.
If you need any assistance, please contact us.

Do you have any of these problems?
What Kyoto Grain System Co. can do for you.
Processing Results.
Manufacturing request flow.
OEM Column.

Do you have any of these problems?

You want to process grains that are hard in texture so that they are easier to eat.

Grains with a hard texture tend to be shunned as is, so processing is necessary for commercialization.Processing is required to improve the hardness and shape of the product while maintaining its nutritional value and flavor.

You want to test your
research on a
real machine.

Even if ideal results are obtained in the lab, it can be difficult to reproduce the same results on the production line.Changing conditions and equipment constraints during scale-up can be a challenge.

You are looking for a
factory that can produce
products that are
reliable and meet safety
standards

With HACCP becoming mandatory, standards for food safety have become stricter than ever.Preventing quality problems and developing partners with whom we can do business on a long-term basis is also a challenge.

What Kyoto Grain System Co. can do for you.

Testing on actual equipment is possible.

Extensive trial production results

Technical capabilities improved as trial production was repeated, and materials that could not be handled in the past could also be processed.
I own a laboratory machine, but most of the prototype is done using actual machine. Therefore, it is also characterized by a smaller difference in scaling up from prototype to manufacturing.

More infomation.

Scale up is also possible

Original machinery and equipment

We are remodeling ourselves to original machines, we own equipment that other companies cannot imitate.
Because we possess several types, large and small lot processing lines, depending on the type, scale up of the same line is also possible.
Depending on customer's request and production lot, we are also flexible in improving equipment.

Please contact us for details.

HACCP Certification

Acquisition of FSSC 22000

We acquired internationally recognized FSSC 22000 certification in 2012. All employees are working together towards food safety management.

More information.

Processing Results.

Steaming and drying

Brown rice
Germinated brown rice
Polished rice
Other rice
Malt
Black soybean

Grains are rich in carbohydrates, mostly in the form of starch.The steaming and drying process saccharifies the starch and brings out the sweetness of the grain.We have two large horizontal type units.

Production volume：2,000kg～

Roasting

Rice
Barley
Naked barley
Malt
Rye
Other barley
Black soybean
Red bean
Chickpea
Other bean
Corn
Foxtail millet
Pearl millet
Other grains
Roasted green tea
Mate

We have several units each of “hot air roasting, hot air drum roasting, and direct flame drum roasting,” and we select the roasting machine to be used according to the raw material and application.Each roasting machine is customized to our original specifications and is packed with our technology.
Depending on the type of roasting, we can scale up or down the production volume to meet a wide range of customer needs.

Production volume：500㎏～

Puffing(Crisping)

Rice
Barley
Pearl barley
Oats
Other barley
Foxtail millet
Pearl millet
Quinoa
Amaranthus

Unlike other companies, our puffing process differs from others in that after pre-processing, such as steaming and drying or soaking in water, we roast and puff the product in a hot-air roasting machine.It is characterized by its ability to be puffed while maintaining the shape of the raw material origin.

Production volume：1,000kg～

Dedicated soybean line

Soybean flour
Other soybeans

Since the line handles soy allergens, it is segregated from other raw materials from receiving to shipping.Because the roasting, cracking, and crushing processes are independent, it can be processed from a round grain state to a grain size of about soybean flour.

Production volume：500kg～

Pulverizing

Pregelatinized rice
Roasted rice
Other rice
Roasted rice
Roasted red bean
Green tea
Black tea
Oolong tea
Roasted mate
Mulberry tea
Dried vegetables

We have two airflow crushers, one large and one small.This is a processing method that is relatively heat resistant to raw materials, and allows for fine grinding without losing the color of the raw materials.The average grain size of the finished product will be 20μm~30μm.

Production volume：500kg～

Chopping of raw material for haerbal medicine

Chameleon plant
Licorice
Cinnamon
Salacia
Gymnema
fern

In May 2017, we received a license to manufacture pharmaceuticals and accept OEM of crude drug raw material processing.We have two crushers with different production capacities, which can crush a wide range of materials from leafy to log-like.